Mining High-Pressure Emulsion Multi-Cartridge Precision Backwashing Filtration Station - Mine Cleaning Filters

AS

This equipment is the core filtration unit of the hydraulic system in modern fully mechanized mining faces, providing cleanliness guarantee for high-pressure fluid.

SA

Precision filtration of hydraulic support emulsion and emulsified oil.

Serves as a post-filter for emulsion tank and hydraulic pump or a pump station outlet filter.。

Protects key hydraulic equipment such as hydraulic supports and shearers from pollution damage.

IPP

High-pressure hydraulic systems are extremely sensitive to pollution, and tiny particles can cause valve jamming and seal failure → Adopts high-precision stainless steel sintered filter mesh to achieve reliable interception and protect hydraulic components from the source.

Traditional filter requires shutdown for filter element replacement, affecting continuous production → Equipped with online backwash function, completing single cleaning within 20 seconds, with no shutdown or flow interruption throughout, ensuring production continuity.

Filter elements are vulnerable under high-pressure working conditions with high maintenance cost → The filter element is made of 316L stainless steel with a horn-shaped structure, featuring high pressure resistance, easy cleaning and long service life, reusable after backwashing, reducing consumable cost.

TA

1. High-strength Pressure-resistant Design
Adopts alloy steel shell and high-pressure filter element structure, which can stably withstand system working pressure of 31.5-50MPa, suitable for high-pressure emulsion systems.

2. Intelligent Multi-mode Control
Supports three control modes: time, pressure difference and manual, which can start backwash automatically or manually according to working conditions, with flexible operation and strong adaptability.

3. Efficient Sequential Backwash Technology
Adopts five-star node disc rotating structure, which can perform thorough online backwash on multiple filter elements one by one. A single cycle takes only about 20 seconds without affecting continuous system operation.

4. Long-life Durable Filter Element
The filter element is made of 316L stainless steel sintered mesh with a horn-shaped structure, featuring large filtration area, strong dirt-holding capacity, high pressure resistance, easy cleaning, reusability and long service life.。

5. Convenient Maintenance and Replacement
The filter element supports overall quick replacement or quick-plug design, eliminating complex disassembly and assembly during replacement, greatly reducing maintenance time and labor cost.

6.. Multi-precision Optional in One Machine
Users can select filter elements with different filtration accuracies such as 25μm, 40μm or 60μm according to actual cleanliness requirements, realizing multi-purpose use of one machine.

7. Complete Mining Explosion-proof Configuration
Key electrical components such as sensors, valves and control boxes adopt mine intrinsically safe flameproof type, fully meeting underground safety specifications.

PF

✅ High-pressure System Precision Filtration Function

✅Intelligent Multi-mode Control Function

✅ Online Sequential Backwash Function

✅Automatic Pressure Difference Trigger Function

✅ Quick-plug Filter Element Replacement Function

✅Operation Status Monitoring Function

✅ Mining Explosion-proof Safety Function

✅Multi-level Precision Adaptation Function

TP

Model	Technical Parameters	Model	Technical Parameters
Equipment Model	JSYL-GDX-ZD-KJ51/DN50	Cleaning Method	Self-backwash of Filter Element by Equipment
Shell Material	Alloy Steel	Filter Element Type	36LStainless Steel Sintered Reverse Woven Mesh (High-pressure Filter Element)
Single Unit Flow	1000L/Min/500L/Min/2000L/Min	Number of Filter Elements	5Cores
Rated Pressure	31.5-50MPa	Filtration Accuracy	25um/40um/60um
Applicable Viscosity (cp)	1-40cp	Applicable Temperature (°C)	-20-50℃
Operation Mode	FAIC (TM / PDM / MM)	Filter Element Replacement	Replace Filter Element on Machine Body
Backwash Component	316L Stainless Steel	Filter Element Design	Quick-installation Type
Power Device	12V 200W	Main Cylinder	φ300mm/500mm
Backwash Node	Five-star Node Disc	Pressure Gauge	Shock-resistant Pressure Gauge
FE Replacement Cycle	Half a Year/More Than One Year	Installation Method	Horizontal Installation
Proximity Switch	MI Safe Flameproof Magnetic Induction Type	Starter	Mine Intrinsically Safe Flameproof Type
Pressure Sensor	Mine Intrinsically Safe Flameproof 0-60MPa	Valve	Mine Intrinsically Safe Flameproof Electric Valve DN15
Intelligent Distribution Box	ZLF127-ECD	Power Supply Voltage	127V